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Merck

Associate Director, Technical Operations - Small Molecule Drug Product

elkton, VA

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Job description

Associate Director, Technical Operations - Small Molecule Drug Product

We have an exciting opportunity for an Associate Director, Technical Operations - Small Molecule Drug Product at our Elkton Site in Virginia, USA.

At our company, we aspire to be the premier research-intensive biopharmaceutical company, using the power of leading-edge science to save and improve lives around the world. We are at the forefront of research to deliver innovative health solutions that advance the prevention and treatment of diseases in people and animals.

Join a purpose-built, agile small molecule manufacturing site where your work will help bring important medicines to patients in the U.S. This facility is designed to move quickly and reliably, receiving technology transfers from commercialization sites and fast-following into production with a focus on quality, safety, and operational excellence.

At our site, you’ll be part of a team committed to creating a safe, environmentally responsible, and compliant workplace where people can do their best work. We are building deep small molecule expertise in the U.S., and we want team members who are excited to grow their skills, help improve how we operate, and contribute to a site positioned for future growth.

The successful candidate will provide technical leadership and operational support for the startup, technology transfer, validation, and ongoing commercial manufacture of oral solid dosage forms.

This role is responsible for leading technical activities across assigned processes and projects, supporting the capital project and facility startup phase through to commercialization and lifecycle management. The Associate Director will ensure safe, compliant, and reliable process performance, while driving continuous improvement and technical excellence.

Key Responsibilities

Technical Leadership

Recognized subject matter expert in Drug Product process support, and commercial manufacturing

Provide technical oversight and hands-on leadership for oral solid dose manufacturing processes, including:

Blending and granulation (where applicable)

Roller compaction (dry granulation)

Tablet compression

Film coating and finishing operations

Support the Capital Project Team, contributing to design, commissioning, qualification, and startup readiness

Lead process scale-up, technology transfer, and validation (pre-PPQ, PPQ) activities for assigned processes

Drive improvements in process performance, yield, robustness, and impurity control

Analyse technical data and support decision-making for process performance and improvements

Identify and elevate risks, proposing practical, science-based solutions

Technology Transfer

Lead and execute technology transfer activities for assigned processes across internal sites and external partners

Support development and execution of tech transfer plans aligned with project timelines

Provide technical support for:

Process fit assessments

Scale-up strategy from development to commercial scale

Equipment capability and process comparability assessments

Ensure accurate process documentation, knowledge transfer, and batch record readiness

Support process validation and continued process verification

Operational Excellence

Partner with Manufacturing to ensure safe, efficient, and reliable plant performance

Provide direct technical support to:

Campaign preparation, execution, and follow-up

Process troubleshooting during manufacturing

Lead and support deviation investigations, OOS, and CAPA, applying structured root-cause analysis

Monitor process performance and cycle times, identifying improvement opportunities

Drive continuous improvement initiatives for yield, cycle time, and cost

Support process optimisation and debottlenecking activities

Regulatory & Compliance

Ensure assigned processes operate in compliance with cGMP and regulatory expectations

Support inspection readiness and audit activities

Contribute to regulatory submissions and responses, including data generation and technical input

Ensure data integrity and adherence to quality and safety standards

Maintain compliance from startup through commercial operations

Cross-functional Leadership

Collaborate with Engineering, Capital Projects, R&D, Quality, Supply Chain, and Manufacturing

Act as a technical representative for assigned processes within cross-functional teams

Support technology transfer and process improvements across the network

Participate in interactions with external partners and CMOs as required

Contribute to technical reviews and governance forums

People, Capability & Business Leadership

Lead and develop a team of technical specialists and engineers

Provide coaching, technical guidance, and performance feedback

Support resource planning and execution of departmental priorities

Contribute to budget tracking and departmental administration

Support recruitment, onboarding, and capability development initiatives

Qualifications

Degree (BSc/BEng/Masters) or higher in Chemical Engineering, Pharmaceutics, Pharmaceutical Sciences, or related discipline

Significant experience (typically 10+ years) in oral solid dose manufacturing, formulation, or process development

Strong background in process engineering and scale-up; process, equipment, and cleaning validation

Working knowledge of cGMP manufacturing operations, regulatory expectations and inspection readiness

Experience with deviation management and investigations; electronic batch records and process systems (e.g., DeltaV)

Exposure to capital projects, CQV, and facility startup

Strong analytical, problem-solving, and communication skills

Ability to work effectively across cross-functional teams and multiple priorities

Our Culture

We keep the patient at the heart of everything we do and strive to deliver solutions for some of the world’s most challenging healthcare needs. We believe breakthrough innovation happens when experienced leaders empower talented teams in an inclusive environment.

So, If You Are Ready To

Support delivery of new Drug Product manufacturing capability

Drive operational and technical excellence in Oral Solid Dose production

Develop your leadership capability in a high-impact environment

…we encourage you to apply.

Salary and Benefits

Salary range: $142,400 - $224,100. Benefits include medical, dental, vision, healthcare, 401(k), paid holidays, vacation, and sick days. More information about benefits is available at

Employee Status

Regular

Relocation

Domestic

VISA Sponsorship

No

Travel Requirements

10%

Flexible Work Arrangements

Not Applicable

Shift

Not Indicated

Valid Driving License

No

Hazardous Materials

n/a

Job Posting End Date

08/15/2026

Requisition ID

R

Equal Employment Opportunity

As an Equal Employment Opportunity Employer, we provide equal opportunities to all employees and applicants for employment and prohibit discrimination on the basis of race, color, age, religion, sex, sexual orientation, gender identity, national origin, protected veteran status, disability status, or other applicable legally protected characteristics. As a federal contractor, we comply with all affirmative action requirements for protected veterans and individuals with disabilities. For more information about personal rights under the U.S. Equal Opportunity Employment laws, visit: EEOC Know Your Rights, EEOC GINA Supplement, Learn more about your rights, including under California, Colorado and other US State Acts

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Worksite address

elkton, VA, 22827, US

Who can apply

Review the original listing for work authorization, qualifications and employer requirements.

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