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Confidential

Cleaning Validation Engineer

township of chapel hill, NC

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About this opportunity

Confidential lists this Cleaning Validation Engineer opportunity in township of chapel hill, North Carolina. Review the employer’s description below for duties, qualifications and application requirements.

Job description

Position Summary

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The Cleaning Validation Engineer oversees the development, maintenance, and governance of the company's site-wide cleaning validation program across the full product lifecycle, from development through commercialization, ensuring compliance with cGMP, FDA, and global regulatory requirements. Supporting the company's growth into a late-stage, commercialization-focused CDMO, this role provides technical leadership, risk-based strategy, and operational discipline to ensure inspection readiness, prevent cross-contamination in a multi-product environment, and optimize manufacturing throughput. The role serves as an SME in CIP, COP, and manual cleaning processes, driving robust, efficient, and compliant validation strategies aligned with client expectations and business growth.

Essential Functions

Cleaning Validation Program Ownership & Strategy

Develop and maintain the Cleaning Validation Master Plan (CVMP) in alignment with FDA, ICH Q9, ASTM E2500, and EU Annex 1

Establish lifecycle validation strategies (Stages 1–3, including CPV)

Define MACO and PDE-based acceptance limits using risk- and toxicology-based approaches

Validation Execution & Technical Leadership

Author, review, and approve validation protocols and reports (including IQ/OQ/PQ as applicable)

Design and execute validation studies (swab/rinse sampling, recovery studies, riboflavin coverage, CHT/DHT/CEHT)

Develop risk-based sampling strategies and worst-case scenarios based on equipment and contamination risk

Lead CQV activities for CIP, COP, parts washers, and manual cleaning systems

Cleaning Optimization & Troubleshooting

Optimize cleaning cycles using key parameters (flow, temperature, detergent, contact time)

Perform system performance analysis (spray coverage, flow distribution, conductivity return)

Investigate failures (TOC, residues, riboflavin) and implement CAPAs

Apply data-driven and DOE approaches to improve consistency and effectiveness

Compliance & Lifecycle Management

Ensure ongoing compliance through periodic review and trend analysis (TOC, conductivity, residues)

Support and represent cleaning validation during inspections and audits

Maintain inspection readiness through documentation, deviation, and CAPA management

Support change control and FMEA-based risk assessments

Collaboration & Training

Partner cross-functionally (Manufacturing, Quality, Engineering, Analytical, PM) to align strategies

Review GMP documentation (URS, FRS, P&IDs, equipment designs)

Train staff on cleaning procedures, inspection expectations, and sampling

Provide mentorship and technical leadership within the function

Standardization & Continuous Improvement

Develop and maintain SOPs, templates, and validation procedures

Drive standardization of cleaning validation practices

Implement improvements to enhance efficiency, consistency, and risk control

Supervisory responsibilities

May provide technical leadership and mentorship to junior validation engineers or contractors

Lead training initiatives related to cleaning validation processes and compliance

Key Relationships:

Manufacturing Operations

Quality Assurance & Quality Control

Analytical Development / Laboratories

Engineering & Facilities

Project Management

Regulatory Affairs

Clients / External Auditors

Travel requirements:

Minimal travel required;

occasional travel for client meetings, audits, or regulatory inspections

Education and Experience

Bachelor’s or Master’s degree in Engineering (Mechanical, Chemical, or related discipline)

5–8+ years of experience in cleaning validation and CQV within pharmaceutical, biopharmaceutical, or CDMO environments

Strong experience in multi-product GMP manufacturing environments, preferably including topical, semi-solid, or aseptic/fill-finish operations

Demonstrated experience supporting regulatory inspections and lifecycle cleaning validation programs

Knowledge, Skills, and Abilities

Subject matter expertise in Cleaning Validation (CIP, COP, manual cleaning systems) and lifecycle validation

Strong knowledge of regulatory requirements (FDA, cGMP, ICH Q9, ASTM E2500, EU Annex 1, GAMP 5, ALCOA+)

Expertise in :

MACO & PDE calculations and toxicological risk assessments

Cleaning cycle development, optimization, and troubleshooting

Swab and rinse sampling strategies and recovery studies

Cross-contamination control strategies in multi-product facilities

Data analysis and trending (TOC, conductivity, residue monitoring)

Experience with :

CIP system performance analysis (flow dynamics, spray coverage, conductivity return)

Equipment qualification (IQ/OQ/PQ) and utilities (WFI, clean steam, HVAC)

Cleaning validation for process, fill-finish, and packaging equipment

Strong technical writing skills for protocols, reports, and SOPs

Excellent problem-solving and root-cause analysis capabilities

Ability to manage multiple priorities in a fast-paced, growth-oriented environment

Strong communication and cross-functional collaboration skills

Physical Demands and Work Environment

While performing the duties of this job, there may be certain physical demands required for the position:

May be required to stand for extended periods within manufacturing environments

Occasional lifting of materials or equipment (up to 20 kg)

Exposure to GMP manufacturing areas including cleanrooms, laboratories, and production suites

May be exposed to varying temperatures, chemicals, and moderate noise levels in manufacturing settings

Other Duties

You may be asked to take on any other responsibilities or tasks that are within your skills and abilities whenever reasonably asked.

Limitations and Disclaimer

The above job description is meant to describe the general nature and level of work being performed;

it is not intended to be construed as an exhaustive list of all responsibilities, duties, and skills required for the position. The Company is committed to making reasonable adjustments to the workplace to ensure the role is accessible to all candidates, including those with disabilities. xzgxqkn To perform the job successfully, the employee must possess the abilities or aptitudes to perform each duty proficiently.

Worksite address

township of chapel hill, NC, 27516, US

Who can apply

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