About this opportunity
Monroechamber lists this Controls Engineer opportunity in pleasant prairie, Wisconsin. Review the employer’s description below for duties, qualifications and application requirements.
Job description
Position Title: Controls Engineer Wage: Based on Experience A growing manufacturer in Pleasant Prairie, WI is seeking a Controls Engineer to take ownership of PLC-controlled production equipment and help drive the next generation of automation initiatives. This role is critical to supporting existing manufacturing operations while helping shape future automation, robotics, and process improvement efforts. This position offers a unique blend of Controls Engineering, Manufacturing Engineering, and Automation Engineering, making it ideal for someone who enjoys being hands-on, solving complex technical problems, and working directly with production teams. This role is ideal for an engineer who can bridge the gap between automation and manufacturing. The right candidate will be equally comfortable troubleshooting PLC code, improving manufacturing processes, working with production teams, and leading future automation initiatives.
Controls Engineer Responsibilities
Own and support Allen-Bradley PLC-controlled production equipment
Troubleshoot and improve RSLogix and Studio 5000 programs
Support HMIs, sensors, vision systems, leak testers, and automation equipment
Develop controls standards, documentation, and programming best practices
Improve equipment reliability, uptime, and overall system performance
Partner with external automation and controls resources as needed
Develop and improve manufacturing processes and assembly methods
Design and enhance assembly fixtures and tooling
Support new product launches and equipment validation activities
Establish process specifications and manufacturing standards
Drive productivity, quality, and continuous improvement initiatives
Work closely with Operations, Quality, Engineering, and Leadership teams
Support production troubleshooting and root cause analysis
Help define automation and manufacturing requirements for future programs
Contribute to long-term automation and equipment strategies
Requirements for Controls Engineer
Strong experience with Allen-Bradley PLCs
Hands-on programming and troubleshooting in RSLogix / Studio 5000
Manufacturing Engineering or Automation Engineering background
Experience supporting production equipment in a manufacturing environment
Knowledge of HMIs, sensors, controls integration, and machine troubleshooting
Strong root cause analysis and problem-solving skills
Hands-on approach with the ability to work directly on the production floor
Strong communication and cross-functional collaboration skills
Vision systems integration experience preferred
Leak testing equipment experience preferred
Torque monitoring and data collection systems experience is a plus
Fixture and tooling design is a plus
Assembly process development preferred
Lean Manufacturing and Continuous Improvement experience preferred
Exposure to robotics and advanced automation technologies preferred
What Makes This Opportunity Attractive
High-impact role with ownership of critical manufacturing systems
Opportunity to influence long-term automation strategy
Blend of controls, manufacturing, and process engineering responsibilities
Direct visibility with engineering and operations leadership
Future involvement in advanced automation and robotics initiatives
Collaborative environment where engineers have a meaningful voice in decision-making
Strong growth potential as the organization continues to expand operations
Benefits
Comprehensive medical, dental, and vision coverage
401(k) with company match
Tuition reimbursement
Corporate bonus program
Paid time off and holidays
Additional employee wellness resources
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Worksite address
pleasant prairie, WI, 53158, US
Who can apply
Review the original listing for work authorization, qualifications and employer requirements.