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Design Release Engineer - Vehicle Handles Locks Mechanisms

dearborn, MI

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Job description

We are a global automotive manufacturer committed to delivering innovative, exciting, and sustainable ideas to life. We bring breakthrough products and services that delight our customers, with opportunities around the world to contribute to advancements in autonomy, electrification, smart mobility technologies, and more.

Role summary / purpose

The HLM Design and Release Engineer is responsible for the design, development, validation, release, and implementation of handles, locks, and mechanisms into vehicle closures including hoods, frunks, side doors, tailgates, liftgates, and decklids. You will drive design improvements to increase quality and optimize cost and weight throughout development and the production life of the products. You will lead suppliers and guide the design of HLM components while achieving compliance with requirements, design rules, and manufacturing assembly requirements.

Key responsibilities

Lead HLM system design and development within different organizations to deliver regulatory requirements, design rules, and functional deliverables

Manage and lead HLM suppliers to comply with program cost, weight, quality, performance, and timing targets

Understand the Global Product Development System and create plans to deliver on time

Collaborate with cross-functional teams to deliver a robust system at vehicle level, ensuring all system interfaces are evaluated and validated

Create and present technical presentations for peer and management reviews

Perform and/or review sign-off technical analyses of component/system functional and packaging studies including dimensional stackups, GDT layouts, CAE, dynamic calculations, and simulations

Actively participate in Technical Design Reviews

Release and update parts in FEDEBOM and WERS through the product life cycle

Review and sign-off CAD in Teamcenter

Compile, document, sign-off, and present evidence of compliance to all applicable design rules and requirements

Develop HLM System documents including DFMEAs, SCCAF, Boundary Diagrams, P-Diagrams, and DVPRs

Lead design reviews based on Failure Mode Avoidance

Develop ESOW, Engineering concepts, and participate in the Sourcing Process, SOBA, and EDT review for piece cost and tooling cost

Identify validation, durability, and functional tests required per SDS, ES, DVP, and FEDE

Address issues with root cause analysis, 8Ds, 5Why, and permanent corrective actions implementation

Apply knowledge of Six Sigma principles

Define and verify engineering prototypes requirements at part level

Assist with parts implementation and sign-off at assembly plants and quality issues at all milestones

Review impact of PDL revisions and proceed accordingly if affected

Collaborate with STA with technical assistance through the Supplier Engagement Process

Lead HLM system on vehicle launches at supplier, Ford Assembly, and other manufacturing plants

Travel to supplier, manufacturing, and testing sites when required

Requirements - education & experience

Bachelor's degree or higher in mechanical engineering or a related field

2 years of engineering experience in design, development, or launch of automotive mechanisms (can include experience from internships and coursework)

Experience in one or more of the following areas: Automotive latching systems such as side door latching, tailgate/liftgate latch, or latching systems

Automotive product engineer and/or design release engineer

Body closures systems

Seat mechanism and/or seat structures

Farming and/or oil drilling mechanism product design

Airplane landing gear mechanism product engineering

Heavy construction mechanism product engineering

Proficiency in MS Office applications including Excel, Word, PowerPoint, MS Teams, and MS Azure SharePoint

Ability to travel domestically and internationally

Demonstrated ability to manage multiple issues effectively and efficiently

Demonstrated ability to show initiative and prioritize workload

Required skills

CAD capability such as CATIA 3DX with Teamcenter familiarity and CAE tools and software

Product engineering - integrate requirements, design, validation, supplier, and manufacturing inputs into production-ready solutions

Root cause analysis - use data, testing, and structured analysis to confirm and resolve technical root causes

Six Sigma methodology - use data-driven methods to improve quality, reliability, and process performance

VisMockup - use digital mockup tools to verify packaging, clearances, assembly access, and mechanism motion

WERS - create and maintain part releases, BOM data, engineering changes, and effectivity

Production release - complete accurate, timely releases of parts, drawings, specifications, BOMs, and revisions

Management of product release, CAD, and BOM structures including assembly positioning and mass attribute analysis

Facilitation of supplier data integration and development of CAD studies to support and drive design improvements

Nice-to-have / preferred skills

Experience in design and release of latching mechanisms, closure systems, or related mechanism applications like seat and seat structures

Software literacy and mechatronics experience

Strong understanding of statistical analysis

8D and 5Why corrective action and problem-solving skills

Experience with DFMEAs, PFMEAs, and SCAFs

Knowledge of the Phased PPAP process

Detailed understanding of materials, manufacturing technologies, and GDT

Ability to work in a fluid environment when overall vehicle targets, size, appearance, and manufacturing location are not always known

Ability to solve complex system issues and deal with a variety of concrete variables in situations where only limited standardization exists

Effective oral and written communication skills

Ability to adapt your role to a variety of applications and issues as required

This is a fully onsite position based in Dearborn, Michigan. The role requires onsite presence 5 days a week in office and/or at Ford plant facilities. Occasional travel to supplier test facilities, supplier and Ford stamping/assembly plants may be required.

Impellam Group and its brands are equal-opportunity employers committed to diversity and inclusion. All qualified applicants will receive consideration without regard to race, color, religion, gender, sexual orientation, pregnancy or maternity, national origin, age, disability, veteran status, or any other factor determined to be unlawful under applicable law. We will ensure that individuals with disabilities are provided reasonable accommodation to participate in the job application, interview process, pre-employment activity, and the performance of crucial job functions.

If you require additional disability considerations, modifications, or adjustments please let us know by contacting or fill out this form to request accommodations.

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Worksite address

dearborn, MI, 48120, US

Who can apply

Review the original listing for work authorization, qualifications and employer requirements.

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