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BYLD

Director of Maintenance & Reliability - Processing Center

aurora, CO

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About this opportunity

BYLD lists this Director of Maintenance & Reliability - Processing Center opportunity in aurora, Colorado. Review the employer’s description below for duties, qualifications and application requirements.

Job description

Overview

The Director of Maintenance & Reliability is the enterprise owner of equipment uptime, process stability, and reliability-driven performance across all BYLDPro processing facilities. This role ensures that machines, systems, and processes operate predictably, safely, and at designed capacity, enabling BYLDPro to meet production commitments while scaling efficiently from Small to Large facilities. The role integrates Maintenance Strategy, Reliability Engineering, Continuous Improvement, and Quality Systems governance, recognizing that quality outcomes at BYLDPro are primarily driven by equipment stability and process capability.

Core Responsibilities

Enterprise Maintenance & Reliability StrategyDefine and own BYLDPro’s maintenance philosophy (preventive, predictive, condition-based)

Establish standard PM programs for all machine types

Define uptime, MTBF, MTTR, and reliability KPIs

Ensure consistent maintenance execution across all facilities

Equipment Uptime & Downtime ReductionOwn root cause analysis for major downtime events

Drive permanent corrective actions (not temporary fixes)

Partner with Production Engineering and OT to eliminate recurring failures

Ensure reliability is designed into new equipment and layouts

Preventive & Predictive MaintenanceImplement predictive maintenance where economically justified

Standardize spare parts strategies and critical spares lists

Reduce reactive maintenance through data-driven insights

Support lifecycle planning for high-capex equipment

Reliability-Driven Continuous ImprovementLead CI initiatives tied to:OEE improvement

Scrap and rework reduction

Setup stability

Apply Lean / Six Sigma tools where appropriate

Ensure CI efforts are measurable and sustained

Quality Systems Governance (Process-Focused)Own enterprise quality systems, including:Non-conformance reporting (NCR)

Root cause and corrective action (CAPA)

Process audits

Ensure quality standards are enforced without compromising uptime

Maintain enterprise-level quality visibility and trend analysis

Note: This role owns quality systems and process quality, not day-to-day inspection staffing.

Facility Launch & Expansion SupportSupport new facility openings (e.g., Ohio) by:Defining maintenance staffing models

Establishing PM readiness before go-live

Training maintenance leadership

Ensure reliability standards are embedded from Day 1

Cross-Functional CollaborationWork closely with:Processing Engineering (layouts, equipment selection)

Production Planning (capacity realism)

OT & Manufacturing Systems (machine data, diagnostics)

Plant Managers (execution and accountability)

Serve as escalation point for systemic reliability issues

Team Leadership & DevelopmentLead and develop enterprise maintenance and reliability resources

Coach Plant-level Maintenance Managers and Supervisors

Establish training standards and technical capability expectations

Build bench strength to support growth

What This Role Does Not Own

Daily shift-level maintenance dispatching

Local labor scheduling

Purchasing execution (input only)

IT infrastructure ownership

Key Success Metrics

Equipment uptime and availability

OEE improvement vs baseline

Reduction in unplanned downtime

Preventive vs reactive maintenance ratio

Scrap and rework trends linked to equipment stability

Readiness and stability of new facility launches

Required Qualifications

Bachelor’s degree in Engineering or related technical field (Mechanical, Electrical, Industrial preferred)

10+ years experience in manufacturing, processing, or industrial operations

5+ years in a senior maintenance, reliability, or engineering leadership role

Strong experience with:Preventive & predictive maintenance systems

Root cause analysis

Industrial equipment reliability

Proven ability to scale systems across multiple facilities

Preferred Qualifications

Six Sigma Black Belt or equivalent CI certification

Experience with automated or semi-automated production lines

Exposure to ERP / MES / OEE systems

Experience supporting greenfield facility launches

Strong business acumen and KPI-driven mindset

Leadership Expectations (BYLDPro Standard)

Operates with enterprise-first thinking

Data-driven, pragmatic, and action-oriented

Comfortable balancing uptime pressure with quality discipline

Builds systems that scale, not heroics

Acts as a partner to Operations, not a gatekeeper

Career Path & Growth

This role is a key pillar of the BYLDPro operating model and a natural feeder into:

Senior Operations leadership

VP-level reliability or platform roles

Broader manufacturing systems leadership as BYLD scales

Compensation Package

Annual Salary (commensurate with experience): $140,000 - $170,000

Competitive Benefits Package: Medical, Dental, and Vision insurance coverages

401(k) retirement savings programs

PTO program for work-life balance

Employee Reimburseables

No visa sponsorship available. Candidates must be eligible to work in the United States. relocation assistance is not provided. Candidates must be local to the Denver, CO area or willing to relocate at their own expense.

We do not accept unsolicited resume submissions and correspondences from agencies, recruiting firms, or staffing groups. Any solicitation to any BYLD team member will be immediately dismissed.

About BYLD

BYLD is a construction technology company that provides software and hardware solutions for the design and construction industry. BYLD’s goal is to provide a more efficient and cost-effective framing solution for cold-formed, steel multi-unit structures. BYLD operates in a dynamic environment and strives to support a culture that is collaborative, innovative, and creative. BYLD also offers a flexible work environment.

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Worksite address

aurora, CO, 80012, US

Who can apply

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