About this opportunity
Covalent lists this Failure Analysis Analyst opportunity in sunnyvale, California. Review the employer’s description below for duties, qualifications and application requirements.
Job description
The Failure Analysis (FA) Analyst performs hands-on laboratory work to support investigations into material, device, and component failures. This role focuses on precise sample preparation, imaging, and documentation to generate high-quality, traceable data.
This is a hands-on, skill-based role. Candidates with strong manual skills and attention to detail—from technical trades, crafts, or mechanical work—are encouraged to apply.
Key Responsibilities
Sample Preparation
Perform cutting, sectioning, mounting, and polishing of samples
Prepare cross-sections to target planes using procedures
Maintain cleanliness and organization of tools and workspace
Follow all lab safety and handling protocols
Imaging & Analysis Support
Acquire images using optical microscopes and camera systems
Support SEM/EDS imaging and analysis (training provided)
Capture, label, and archive images per lab standards
Documentation & Reporting
Maintain detailed lab notes and sample tracking records
Organize image datasets and measurement outputs
Assist in preparing report figures, and basic observations
Ensure traceability between samples, images, and reports
Perform routine equipment checks and basic maintenance
Escalate tool issues or anomalies promptly
Support FA engineers with daily lab operations
Training & Development
Learn FA techniques, terminology, and lab best practices
take on increasing responsibility as skills develop
Incorporate feedback and continuously improve
Required Qualifications
Associate’s degree, technical certification, or equivalent hands-on experience
Demonstrated manual skill and precision (e.g., machining, woodworking, automotive work, fabrication, electronics repair, etc.)
Strong attention to detail and organizational discipline
Ability to follow structured processes consistently and accurately
Preferred Qualifications (Not Required)
Experience with sample preparation, microscopy, or lab work
Background in metallurgy, materials, or PCB/PCBA work
Experience working with small, delicate, or high-value components
High attention to detail and manual dexterity
Careful handling of fragile, high-value samples
Reliability and consistency in execution
Process discipline (follows defined methods)
Team collaboration and willingness to learn
Hands-on laboratory work with advanced analytical equipment
Mix of independent work and collaboration with engineers
Exposure to real-world engineering and manufacturing problems
Why Join Covalent
At Covalent, you’ll work alongside world-class scientists and engineers in a dynamic, collaborative environment. We empower our team members to take ownership of their work, innovate constantly, and engage directly with customers, shaping the future of technology.
Covalent is a modern analytical services and engineering consulting company based in the San Francisco Bay Area (Sunnyvale). Our mission is to accelerate materials science innovation by serving as a problem-solving partner for technology leaders of all sizes and providing access to outstanding data generated quickly and cost-effectively.
Covalent provides cutting-edge tools and expertise to equip our customers with the high-quality experimental data and insights they need to achieve their goals.
The pay range for this role is:
65,000 - 95,000 USD per year (Covalent Sunnyvale)
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Worksite address
sunnyvale, CA, 94087, US
Who can apply
Review the original listing for work authorization, qualifications and employer requirements.