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Hybron Inc

Materials and Process Engineer (Mid/ Senior)

el segundo, CA

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About this opportunity

Hybron Inc lists this Materials and Process Engineer (Mid/ Senior) opportunity in el segundo, California. Review the employer’s description below for duties, qualifications and application requirements.

Job description

About the job

Company Overview

Hybron is an advanced manufacturing company that is building lightweight composites at mass production scale. At Hybron, we have pioneered a new composites manufacturing process that enables complex, high performance composite parts to be produced 10-100 times faster than traditional manufacturing, at a fraction of the cost.

We recently closed an oversubscribed $25M seed round, are backed by the Northrop Grumman Technology Accelerator, and are rapidly growing to commercialize and mass produce composite products at a scale never seen before. Our current focus is applying our proprietary process to composite artillery shells, solid rocket motor nozzles, gas turbine engine components, and airframes.

If you want to join a rapidly growing company working on cutting edge composites technology while building capabilities for the warfighter and reshoring U.S. manufacturing, then we want to speak with you.

About the Role

This is a full-time, in-person role at our El Segundo facility. As you will be working at an early-stage deep tech startup, this role will span many different responsibilities. You'll need to be a self-starter who's comfortable moving between the lab bench, the manufacturing floor, and cross-functional coordination in the same day. In exchange, you'll have real influence over the product development, strategy, and trajectory of a fast-growing company, and the chance to make rapid professional gains in an environment built for growth.

As a Materials & Process engineer, you’ll connect materials chemistries to the process-structure-property relationship of Hybron’s fiber-reinforced composites, using a novel material construction. You'll guide material selection, formulation changes, and process development to meet the demanding requirements of aerospace, defense, and energy applications — bridging material characterization, manufacturing process, and final part performance across a wide range of material families and processing domains.

Day to day, this looks like running and interpreting material characterization (TGA, DMA, DSC, rheology, mechanical, and similar), designing and executing process and mechanical test campaigns, diagnosing and root-causing part or process failures, and translating findings into process changes that hold up at production scale. You'll work closely with external suppliers and collaborators to source, evaluate, and qualify new material options. You'll also help build the systems such as lab organization, SOPs, and test protocols as we scale.

Working in a high-growth company, you will be wearing many hats: project management, requirements identification, materials characterization, part manufacturing, testing design, test execution, quality inspection, cross-team collaboration, supply chain engagement, and more.

What we’re looking for

Must be a U.S. Person pursuant to EAR and ITAR definitions

Ability to work in-person at our facility in El Segundo, Monday-Friday

Bachelor's degree in a relevant engineering or science field (Composites, Materials Science, Chemistry, Polymer Science, Mechanical Engineering, Aerospace Engineering, Manufacturing, etc.), with a strong chemistry background; advanced degree preferred

3+ years of post-graduate industry experience in composite materials design and manufacturing for Mid-level candidates; 5+ years, with demonstrated technical leadership, for Senior-level candidates

Strong fundamental knowledge of materials science, with demonstrated experience connecting material composition to process-structure-property optimization

Ability to design and execute material characterization (TGA, TMA, DMA, DSC, rheology) and mechanical coupon testing

Experience working with external suppliers, customers, and collaborators to identify, procure, and analyze relevant materials

Experience with failure analysis and root cause analysis

Experience with lab management, organization, and SOP development

Comfortable working in a lab and manufacturing environment.

Strong problem-solving skills, with a drive to deliver on ambitious schedules, including unconventional and creative solutions when needed

Thrives in cross-functional organizations with strong communication and collaboration

Must be able to routinely lift, carry, push, and pull objects weighing up to 25 lbs

Nice to Haves

Experience and advanced knowledge with composite manufacturing methods

Experience with chopped and continuous fiber materials and manufacturing

Experience with Design of Experiments (DOE) or statistical process optimization tools (e.g., JMP, Minitab)

Experience scaling a process from lab/pilot scale to production volume

Familiarity with quality systems relevant to aerospace/defense manufacturing (AS9100, NADCAP, MIL-SPEC)

Experience with adhesives and various resin chemistries, including but not limited to epoxy, BMI, cyanate ester, vinyl ester, phenolics

Experience scaling a process from lab to pilot+ scale

Experience in the Aerospace or Defense industry

Experience working at or leading a small company/business, or with small teams

Growth Opportunities

As Hybron grows, Materials & Process function is expected to be a key technological enabler for our company’s future. There will be significant opportunity for you to build and scale Hybron’s Materials & Process team, with pathways to a manager role and beyond.

Make key decisions and spearhead initiatives that will directly shape Hybron’s process capabilities and methodology

Identify and execute on developing/integrating strategic technological capabilities

Manage a team of engineers for product and technology development

Contribute to IP and novel manufacturing techniques

Assist with technical business development efforts

Spearhead, oversee, and deliver on large technology development initiatives

Compensation and Schedule

$105,000 – $167,000 per year

Significant stock options in the company

Potential additional compensation

Mondays – Fridays in-person

Benefits

Paid time offVacation – 10+ working days per year

Sick – 5 working days per year

Hybron observes US holidays with several additional days off to keep you charged

Daily lunches provided by the company

401K with employer-matched contributions up to 4% of salary

Healthcare benefitsMedical insurance – 95% EE, 75% DEP employer contribution

Dental insurance – 95% EE, 75% DEP employer contribution

Vision insurance – 95% EE, 75% DEP employer contribution

Life, short and long-term disability insurance – 100% company covered

We are an equal opportunity employer and value diversity at our company.

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Worksite address

el segundo, CA, 90245, US

Who can apply

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