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AEGIS POWER SYSTEMS, INC.

Power Discrete Electronics Engineer

murphy, NC

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About this opportunity

AEGIS POWER SYSTEMS, INC. lists this Power Discrete Electronics Engineer opportunity in murphy, North Carolina. Review the employer’s description below for duties, qualifications and application requirements.

Job description

Why Join Aegis Power Systems, Inc.?

Aegis Power Systems, Inc. is a leading designer and manufacturer of ruggedized power electronics supporting defense, aerospace, and industrial applications. Our products power mission-critical systems where reliability, security, and compliance are non‑negotiable.

As part of our continued growth, we are strengthening our quality systems, engineering collaboration, and manufacturing capabilities to ensure our products consistently meet customer, regulatory, and internal standards. You’ll join a stable, hands‑on environment where engineering directly impacts real mission outcomes.

Position Summary

The Discrete Power Electronics Engineer is responsible for the design, development, analysis, testing, and support of high-reliability power conversion products utilizing discrete power electronic components and custom circuit designs.

This position requires a strong working knowledge of power electronics related to power conversion and power factor correction, along with hands‑on experience designing and troubleshooting power converters at the circuit and component level. Areas of responsibility may include power semiconductor selection, switching topology development, gate‑drive circuitry, magnetics, control and feedback circuits, filtering, protection circuitry, and thermal management.

The Discrete Power Electronics Engineer will contribute to electrical designs throughout the product development lifecycle, including requirements review, circuit design, simulation, prototype development, design verification, troubleshooting, qualification, and transition into production.

This position works closely with senior engineering staff, Manufacturing, Quality, Program Management, and other cross‑functional teams to develop ruggedized power solutions for demanding defense, aerospace, industrial, and high-reliability applications.

This position is based in Murphy, NC. Relocation package offered

What You’ll Do:

Design and develop custom AC-DC, DC-DC, and/or DC-AC power conversion circuits utilizing discrete power components and custom circuitry.

Support the development of power converter architectures and selection of switching topologies based on input/output requirements, efficiency, power density, thermal constraints, reliability, and environmental requirements.

Design power stages using discrete semiconductor devices including MOSFETs, IGBTs, GaN devices, diodes, rectifiers, and other power switching components.

Design and analyze gate‑drive circuits, protection circuits, current and voltage sensing circuits, feedback networks, snubbers, clamps, filters, and supporting analog circuitry.

Design, specify, and evaluate magnetic components including transformers, inductors, and common‑mode and differential‑mode filtering components.

Perform circuit calculations, simulations, component stress analysis, tolerance analysis, worst‑case analysis, and component derating.

Analyze switching characteristics, losses, efficiency, transient response, stability, and control‑loop performance.

Select discrete electronic components based on electrical performance, switching characteristics, thermal performance, reliability, availability, lifecycle, and environmental requirements.

Develop accurate and production‑ready electrical schematics.

Work closely with PCB designers to optimize layouts for high‑current and high‑voltage paths, switching loops, grounding, signal integrity, thermal performance, EMI/EMC, creepage and clearance, and manufacturability.

Develop and maintain complete Bills of Material (BOMs) within the company’s ERP/DBA system.

Support the development of thermal‑management solutions for discrete power devices, magnetics, and other heat‑generating components.

Perform power‑loss and thermal calculations and support the selection of heat sinks, thermal interface materials, airflow requirements, and other cooling solutions.

Develop and support electrical test requirements, design tolerances, and acceptance criteria for power electronic designs.

Perform hands‑on prototype bring‑up, laboratory testing, debugging, and troubleshooting of power conversion circuits.

Utilize oscilloscopes, differential probes, current probes, power analyzers, electronic loads, function generators, and other laboratory equipment to evaluate converter performance.

Perform root‑cause analysis of electrical failures and recommend corrective design solutions.

Participate in internal and customer design reviews.

Support engineering verification, design validation, environmental qualification, EMI/EMC testing, and customer acceptance testing.

Review and interpret customer specifications and applicable military, aerospace, safety, and regulatory requirements.

Provide technical support to Manufacturing Engineering and Production during prototype builds, new product introduction, and ongoing production.

Develop and maintain engineering documentation including design calculations, analysis reports, test procedures, test reports, specifications, drawings, and design‑review documentation.

Work collaboratively with senior engineers on complex power electronics design challenges and incorporate technical feedback into designs.

Identify opportunities to improve power density, efficiency, reliability, thermal performance, manufacturability, and cost.

Required Technical Expertise

Working knowledge and hands‑on experience in several of the following areas:

Discrete power semiconductor circuit design

MOSFETs, IGBTs, GaN devices, power diodes, rectifiers, and switching devices

Switching power supply design

AC-DC, DC-DC, and/or DC-AC power conversion

Power converter topology selection and design

Hard‑switching and soft‑switching techniques

Gate‑drive circuit design

Magnetics design and component selection

Feedback and control‑loop design

Stability analysis

Current and voltage sensing

Protection circuitry, including overcurrent, overvoltage, undervoltage, and thermal protection

Snubber and clamp circuit design

Input/output filtering

EMI/EMC mitigation techniques

Component derating and worst‑case circuit analysis

Power‑loss and efficiency analysis

Thermal management of power semiconductor devices

High‑voltage and high‑current PCB layout considerations

Prototype bring‑up and component‑level troubleshooting

Software and Laboratory Tools

PSpice or equivalent circuit simulation and analysis software

AutoCAD or equivalent engineering drafting software

Microsoft Office Suite

ERP/MRP systems; experience with DBA Manufacturing is preferred

Oscilloscopes and high‑voltage differential probes

Current probes

Power analyzers

Electronic loads

AC/DC power sources

Digital multimeters

Function generators and other electrical laboratory equipment

Preferred Defense & Aerospace Experience

Experience with ruggedized and high‑reliability power electronics and/or familiarity with applicable requirements such as:

MIL-STD-461 – EMI/EMC

MIL-STD-810 – Environmental requirements

MIL-STD-704 – Aircraft electrical power

MIL-STD-1275 – Military vehicle electrical power

DO-160 or similar aerospace environmental requirements

Applicable UL safety requirements

Component derating and high‑reliability design practices

Environmental and qualification testing

AS9100 engineering and manufacturing environments

Key Competencies

Strong power electronics design and troubleshooting capability

Solid understanding of power converter operation at the circuit and component level

Ability to develop and test power electronic circuits with appropriate engineering guidance

Strong analytical and problem‑solving skills

Hands‑on laboratory and troubleshooting capability

Ability to independently resolve moderately complex electrical design problems

Strong attention to detail and commitment to producing high‑quality engineering work

Strong technical documentation skills

Effective communication and collaboration with cross‑functional engineering and manufacturing teams

Ability to manage multiple engineering tasks and priorities

Willingness to learn from senior technical staff and progressively take ownership of increasingly complex designs

Required Qualifications:

Bachelor’s degree in Electrical Engineering from an accredited four‑year institution.

5+ years of professional electrical/electronic engineering experience, preferably involving power electronics or power conversion.

Demonstrated experience with the design, development, or testing of power conversion circuits and products.

Experience working with discrete power semiconductor devices and component‑level circuitry.

Working knowledge of switching power supplies and power converter design.

Ability to perform hands‑on laboratory testing, troubleshooting, and prototype development.

Preferred Qualifications:

Master’s degree in Electrical Engineering with an emphasis in Power Electronics or a related discipline.

5+ years of direct power electronics design experience.

Experience designing AC-DC, DC-DC, and/or DC-AC power conversion products.

Experience developing high‑reliability power conversion products for defense, aerospace, industrial, or other harsh‑environment applications.

Benefits

Aegis Power Systems offers a comprehensive benefits package, including:

Health, Dental, and Vision insurance

Health Savings Account (HSA)

Flexible Spending Account (FSA)

Life insurance

Paid time off

Employee Assistance Program (EAP)

Retirement plan

Professional development assistance

Relocation assistance

Work Location

On-site in Murphy, North Carolina

Equal Employment Opportunity Statement

Aegis Power Systems, Inc. is an Equal Opportunity Employer. We celebrate diversity and are committed to building an inclusive environment for all employees. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.

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Worksite address

murphy, NC, 28906, US

Who can apply

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