Project Engineer

Job description

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Base pay range

$70,000.00/yr - $100,000.00/yr

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Pay: $75,000.00-$100,000.00 per year

Non-local candidates for the Aluminum Die Casting Project Engineer (Automotive manufacturing) role are encouraged to apply if willing to relocate/commute at own cost. Interviews are REMOTE.

5 weeks of Paid Time Off

Saving Plan - no vesting period

Paid OT (at 1.5x)

And more!

Aluminum Die Casting Project Engineer Description of Duties:

Lead and manage the procurement of high-pressure casting dies and quality confirmation equipment including: CMM fixtures and programming, Manual leak test fixtures, and gauges required to confirm product quality. Goal is to achieve on-time delivery to achieve trial schedules

Study and gain expertise in understanding the casting condition settings for specific product models; adjust machine settings and seek engineering controls for inputs to match a desired output condition for each casting parameter. Standardize condition settings and control methods through Operation Drawings.

Lead root cause & countermeasure activity for unique defects. Communicate frequently with other departments for information share. Visit manufacturing plants (Kentucky, West Virginia, & Alabama) during major trial activity and countermeasure fix effectiveness confirmation

Output of this specialty is to achieve quality KPI; and prove-out through production preparation trials to SOP timing

Lead and manage the procurement of process equipment (New production lines or modified lines) from Japan and local US sources; needed to process casting parts on a production line; Casting Auxiliary equipment, Finishing, Heat Treat, and Palletizer Equipment. Goal is to achieve on-time delivery for installation timing to achieve trial schedules.

Identify local contractors (Primary and subs) to modify equipment or build new process equipment lines. Manage installation with daily safety meetings, setting work targets for each day with the general contractor, managing progress each day to towards major milestones; ex: Power-On, Machine motion checks, etc.

Schedule vendor-provided specialists to confirm equipment on-site (ex; Robot Teaching, Machine programming checks and running in manual and continuous)

Manage equipment trials; develop punchlists to countermeasure safety issues, and continuous and manual running conditions

Output of this specialty is to achieve productivity KPI; and prove-out through production preparation trials to SOP timing

Upward Potential to Manage Projects

Projects include pre-production preparation of company casting products such as aluminum cylinder blocks, cylinder heads, and transmission cases.

Project scope can span 12-24mo and includes planning / budget development, equipment / die procurement, equipment installation, and casting trials leading to SOP.

Project budgets typically range from $5~$45M

Lead / Manage Team Members

Lead a project group during the pre-production phase of a project. This includes scheduling meetings, reviewing materials and gaining consensus.

Bachelors Degree (or above) in Engineering or 4+ years equivalent professional experience in Automotive/Manufacturing

1+ years of Production Preparation and/or Manufacturing in Casting for Powertrain.

1+ years of major model change experience in Casting process (equipment, fixtures, tooling, transfers) & impact to part quality / manufacturability

1+ years of experience as Casting project leader with resp. for a working group including job responsibility coordination and overall project milestone management

3+ years of Casting or Metals related manufacturing engineering experience

1+ years High Pressure Die Casting Experience

1+ years direct working experience with NC machining

1+ year working knowledge with Fanuc Robot including system integration and troubleshooting

1+ year working knowledge with Toyopuc PLC including system integration and troubleshooting

1+ years working knowledge with 2D / 3D CAD systems for equip layout and part/die modeling applications

Proficient with AutoCAD, Creo or other 2D/3D programs

Proficient with programming / troubleshooting industrial PLC platforms

Experienced with preparing documentation, presenting / gaining approval for capital projects and cost justification proposals.

Seniority level

Seniority level

Mid-Senior level

Employment type

Employment type

Full-time

Job function

Job function

Project Management, Engineering, and Manufacturing

Industries

Motor Vehicle Manufacturing

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Worksite address

jackson, TN, 38303, US

Who can apply

Review the original listing for work authorization, qualifications and employer requirements.