About this opportunity
Generac lists this Senior Advanced Manufacturing Engineer - Material Flow Optimization opportunity in waukesha, Wisconsin. Review the employer’s description below for duties, qualifications and application requirements.
Job description
A Senior Advanced Manufacturing Engineer with expertise in Material Planning & Handling (MPH) and PFEP execution drives point of use material flow strategy, ensuring the right material is delivered in the right quantity, at the right time, and at the lowest total cost. This role is critical in advanced manufacturing environments, directly impacting productivity, layout optimization, and production stability.
Essential Duties And Responsibilities
Lead the creation and implementation of PFEP databases for complex manufacturing operations.
Designed material replenishment strategies (kanban, min/max, milk-run, JIT).
Ensured PFEP alignment with production takt time, line-side consumption and replenishment from HUB/Warehouse
Develop required PFEP tools, train plant engineers for effective use.
Designed and optimized end-to-end material flow processes from receiving/warehouse to line-side delivery.
Developed line feeding strategies (kitting, sequencing, point-of-use stocking).
Implemented material handling systems (tuggers, AGVs, conveyors, manual systems).
Optimized production layouts for efficient material movement.
Reduced touchpoints, travel time, and material handling waste.Supported NPI (New Product Introduction) by defining material flow and PFEP early in the design phase
Applied Lean principles (5S, value stream mapping, waste elimination) to material flow
Implemented or enhanced PFEP using ERP/MRP systems (SAP, Oracle, etc.).
Partnered with operations, supply chain, engineering, and quality teams.
Led cross-functional workshops for PFEP rollout and material flow redesign.
Provided training to manufacturing and logistics teams on standard material processes.
PFEP development & governance
Material flow design & optimization
Line-side delivery systems
Lean manufacturing & continuous improvement
Data-driven decision making
Cross-functional collaboration
Required Qualifications
Bachelor’s degree in Engineering or Industrial Technology
5 years related experience in the Engineering function within a similar working environment.
Office Environment:
While performing the duties of this job, the employee is regularly required to talk and hear; and use hands to manipulate objects or controls. The employee is regularly required to stand and walk. On occasion, the incumbent may be required to stoop, bend, or reach above the shoulders. The employee must occasionally lift up to 25 pounds. Specific conditions of this job are typical of frequent and continuous computer-based work requiring periods of sitting, close vision, and the ability to adjust focus. Occasional travel.
Great Reasons To Work For Generac
Competitive Benefits: Health, Dental, Vision, 401k and many more
State-of-the-art facility with an onsite gym, walking trails, café, free parking and many employee activities
Scheduled events throughout the year that allow our employees, both current and retirees, to gather together and enjoy their time with their families and co-workers
Eligible for summer hours! (Memorial Day – Labor Day)
Pride! When a storm strikes, Generac employees always rise to the occasion. Each time a storm hits many employees volunteer their time with the customer support team or on the production line while others go right into storm-affected areas to repair generators
We believe in having fun. From minor celebrations to major events, our employees balance their work by building a strong culture of teamwork and collaboration through a variety of occasions, including our Fun Days.
Every day is Jeans Day! Dress for your day.
Product loan and discount programs
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Worksite address
waukesha, WI, 53188, US
Who can apply
Review the original listing for work authorization, qualifications and employer requirements.