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American Flowform and Machining

Senior Aerospace Manufacturing Engineer - GD&T & Lean

billerica, MA

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Job description

As a Sr. Manufacturing Engineer your primary responsibility will be to take ownership of one or more product lines and manage that product line’s manufacturing process from beginning to end. Taking a hands-on approach, a successful Sr. Manufacturing Engineer will monitor production and testing, assist in troubleshooting manufacturing issues, and drive continuous improvement efforts throughout the process.

Responsibilities

Develop methods of manufacture and process drawings using standard GD&T practices and technical work instructions for various metal tubular components

Maintain revision control and revision changes for manufacturing process drawings

Review and approve manufacturing drawings for correct GD&T and accuracy

Ability to read and understand technical engineering drawings, specifications, and customer flow down requirements for multiple programs

Support the research, design, and selection of tooling, fixturing, and gauging to be used in the manufacturing process

Investigate and determine root cause using 8D and 5 why methods

Provide technical guidance in the disposition of non-conformances

Create mechanical testing reports and graphs to track trends

Interpret inspection data during development phases and provide guidance

Support commercial quote activity by assessing technical feasibility and providing engineering calculations

Provide additional support to the engineering department as needed

Help to lead a Zero Injury Culture through actions and developing safe job procedures

Qualifications

Bachelor’s degree in mechanical engineering or equivalent field

Minimum 8 years of engineering experience, preferably within a manufacturing environment

Experience with AS9100

Strong experience in process drawings and GD&T per ASME Y14.5 standards

Aerospace experience preferred.

Must be a U.S. Citizen due to the nature of the work, compliance with federal contracts, and exposure to ITAR/EAR-regulated technical data.

Knowledge, Skills And Abilities

Skilled in:

Knowledge of metals including Nickel Alloys, Stainless Steels, Maraging Steels and Alloy Steels

Knowledge of Non-Destructive Testing including Magnetic Particle, Pressure Testing, and Dye Penetrant

Knowledge of Mechanical Testing including Tensile Test, Hardness Test, Grain Size and Salt Fog

Having a hands-on approach with assembly of designs and fixturing

Knowledge of Lean Manufacturing principles

Ability to use basic inspection tools such as micrometers, caliper, and dial indicators

Excellent interpersonal, written, organizational and verbal communication skills

Ability to multitask with a focus on time management to meet schedules

A high attention to detail with a mechanical aptitude

Proficiency using Microsoft Office (Outlook, Word, Excel, PowerPoint, Visio and Project)

Work Environment

The job operates in a manufacturing atmosphere. The work environment characteristics described here are representative of those any employee encounters while performing the essential functions of this job. While performing the duties of this job, the employee is regularly exposed to:

Vibration, or works near moving mechanical parts and high, precarious and congested places

Occasionally exposed to risk of electrical shock

Work on or near moving mechanical parts

Exposed to prolonged risk of loud to moderate noise throughout the day. Hearing protection is recommended in all areas of the shop and is provided by the Company

Physical Demands

The physical demands described here are representative of those that must be met by and employee to successfully perform the essential functions of this job. While performing the duties of this job, the employee is frequently required to:

Walk; sit; stand; bend; lift; reach with hands and arms; stoop; kneel; crouch; crawl; use hands to fingers; handle or feel objects; and move continually during working hours

Lift over 50 pounds, along with over the head lifting

Vision abilities, peripheral vision, depth perception, and the ability to adjust and focus

Able to work flexible hours – including weekends to meet customer demands

Personal Protective Equipment typically required to perform the essential functions of this job

ANSI rated metatarsal shoes

Safety glasses

Cut-resistant gloves

Disclaimers

The job description is:

Intended to describe the general nature and level of work being performed by employees assigned to this job title. It is not intended to be construed as an exhaustive list of all responsibilities, duties, skills and behaviors of employees in this job.

Not an employment agreement or contract. American Flowform and Machining has the exclusive right to alter this job description at any time without notice.

Intended to describe the essential functions of the position that a qualified individual must be able to perform, either with or without reasonable accommodation.

American Flowform and Machining will provide equal employment opportunities to all applicants without regard to applicant’s race, color, religion, sex, gender, genetic information, national origin, age, veteran status, disability status, or any other status protected by federal or state law. The company will provide reasonable accommodations to allow an applicant to participate in the hiring process if so requested.

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