About this opportunity
DSJ Global lists this Senior Controls Engineer opportunity in boston, Massachusetts. Review the employer’s description below for duties, qualifications and application requirements.
Job description
2 days ago Be among the first 25 applicants
This range is provided by DSJ Global. Your actual pay will be based on your skills and experience — talk with your recruiter to learn more.
Base pay range
$100,000.00/yr - $140,000.00/yr
Direct message the job poster from DSJ Global
Executive Search Consultant - Electrical Engineering
Overview:
Our company is seeking a highly skilled Senior Controls Engineer to join a motivated automation engineering team. This position entails designing, implementing, and optimizing control systems for both new and existing production equipment. The ideal candidate will drive the development of advanced automation solutions used in a variety of high-tech industries including industrial manufacturing, AI, aerospace, defense, and automotive.
Key Responsibilities:
Electrical and Controls Engineering
Design and develop control systems, including schematics, component selection, and network configurations.
Build and wire control panels, ensuring compliance with relevant electrical standards.
Modify and enhance existing production systems to improve performance and reliability.
Vision Systems
Work with machine vision technologies such as Cognex Insight, VisionPro, and VIDI for inspection and automation tasks.
Software and Programming
Develop and maintain PLC programs using ladder logic.
Implement cost-effective control solutions and maintain software backups.
Troubleshoot and debug PLC and HMI systems.
Lead or support cross-functional teams in the development of custom automation machinery.
Ensure projects meet scope, quality, schedule, and budget targets.
Balance immediate operational needs with long-term engineering initiatives.
Provide expert-level support for automation systems across manufacturing and engineering departments.
Assist in the design and operation of control systems and automation processes.
Network Integration
Collaborate with technical teams to resolve communication issues between equipment and enterprise networks.
Support installation and troubleshooting of IP-based devices such as code scanners.
Technical Support
Diagnose and repair electrical control systems down to the component level.
Provide hands-on support for pneumatics, servos, VFDs, relays, HMIs, and integrated automation systems.
Documentation
Create detailed electrical schematics, panel layouts, and BOMs using CAD tools.
Develop user manuals, programming diagrams, and network documentation for technical teams.
Compliance and Safety
Ensure all designs and implementations adhere to NFPA, OSHA, and internal safety standards.
Capital Projects
Contribute to capital equipment projects, including integration of software and hardware, vendor coordination, and system commissioning.
Stay current with advancements in sensors, vision systems, and automation technologies.
Evaluate and recommend new components and technologies for system improvements.
Motion Control
Apply knowledge of motion controllers and actuators in automation applications.
Qualifications
Bachelor's degree in Electrical Engineering or Computer Engineering.
At least 5 years of experience in manufacturing automation.
At least 3 years of hands-on experience with PLC, HMI, servo control programming, and electrical schematic design.
Proficiency in CAD and Microsoft Office tools.
Strong communication skills and the ability to work independently on complex projects.
Seniority level
Seniority level
Mid-Senior level
Employment type
Employment type
Full-time
Job function
Industries
Appliances, Electrical, and Electronics Manufacturing
Referrals increase your chances of interviewing at DSJ Global by 2x
Inferred from the description for this job
Medical insurance
Vision insurance
401(k)
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Worksite address
boston, MA, 02298, US
Who can apply
Review the original listing for work authorization, qualifications and employer requirements.