About this opportunity
Holt Technical Staffing lists this Senior Manufacturing Engineer opportunity in billerica, Massachusetts. Review the employer’s description below for duties, qualifications and application requirements.
Job description
Senior Manufacturing Engineer – Aerospace
Location: Billerica, Massachusetts
Salary: $140,000 – $170,000 per year
Job Type: Full-Time, Permanent
The Opportunity
We are currently supporting a leading aerospace manufacturing organisation in the search for an experienced Senior Manufacturing Engineer to join their engineering team.
This is a hands‑on role where you will take ownership of one or more product lines and manage the manufacturing process from development through to production.
You will work closely with engineering, production, quality, and inspection teams to troubleshoot manufacturing challenges, improve processes, reduce costs, and ensure consistently high‑quality output.
This is an excellent opportunity for an experienced Manufacturing or Process Engineer looking to take ownership of complex aerospace manufacturing processes within a highly technical environment.
Key Responsibilities
Take ownership of manufacturing processes across one or more product lines from development through to production.
Develop manufacturing methods, process drawings, and detailed technical work instructions for metal tubular components.
Create and maintain manufacturing process documentation and revision control.
Review manufacturing drawings to ensure accuracy and compliance with GD&T and ASME Y14.5 standards.
Interpret engineering drawings, specifications, and customer requirements across multiple programmes.
Research, design, and select appropriate tooling, fixturing, and gauging for manufacturing processes.
Investigate manufacturing issues and determine root cause using 8D, 5 Why , and other problem‑solving methodologies.
Provide technical guidance on the disposition of non‑conformances.
Analyse inspection and manufacturing data to identify trends and opportunities for improvement.
Create mechanical testing reports and graphs to support process development and continuous improvement.
Support technical assessments, engineering calculations, and commercial quotation activities.
Work closely with production and engineering teams to troubleshoot issues and improve manufacturing efficiency.
Support Lean Manufacturing and continuous improvement initiatives.
Help develop safe working procedures and actively contribute to a strong safety culture.
Requirements
Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or a related discipline , or an equivalent combination of education and experience.
8+ years of engineering experience , preferably within a manufacturing environment.
Strong experience with process drawings and GD&T , ideally to ASME Y14.5 standards.
Experience working within an AS9100 quality environment.
Aerospace manufacturing experience preferred.
Strong understanding of manufacturing processes, tooling, fixturing, gauging, and inspection.
Experience with root‑cause analysis and corrective action methodologies.
Knowledge of Lean Manufacturing and continuous improvement principles.
Hands‑on approach with strong mechanical aptitude.
Excellent communication, organisational, and problem‑solving skills.
Ability to manage multiple priorities and work effectively within a cross‑functional engineering environment.
Proficiency with Microsoft Office applications.
U.S. Citizenship required due to federal contract requirements and access to ITAR/EAR-regulated technical data.
Technical Experience
Nickel alloys
Stainless steels
Maraging steels
Alloy steels
Aerospace materials and components
Non‑Destructive Testing (NDT)
Magnetic Particle Testing
Dye Penetrant Testing
Pressure Testing
Tensile Testing
Hardness Testing
Grain Size Analysis
Salt Fog Testing
Micrometers, calipers, and dial indicators
Manufacturing tooling and fixture design
Why Consider This Opportunity?
This is a fantastic opportunity for a Senior Manufacturing Engineer to take genuine ownership of manufacturing processes within a technically demanding aerospace environment.
You will have the opportunity to work hands‑on with production and engineering teams, solve complex manufacturing problems, develop and improve processes, and directly influence quality, efficiency, cost, and production performance .
The successful candidate will join an environment where technical expertise, continuous improvement, and high manufacturing standards are highly valued.
Package
$140,000 – $170,000 annual salary
Full‑time, permanent position
Based in Billerica, Massachusetts
Senior‑level engineering position
Aerospace manufacturing environment
Significant technical ownership and responsibility
Opportunity for career development
Please note: Candidates must be U.S. Citizens due to the nature of the work and requirements relating to federal contracts and ITAR/EAR-regulated technical data.This role is a Direct Hire Position
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Who can apply
Review the original listing for work authorization, qualifications and employer requirements.