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Job description
Tool & Die MakerWe are Generac, a leading energy technology company committed to powering a smarter world. Over the 60 plus years of Generac's history, we've been dedicated to energy innovation. From creating the home standby generator market category, to our current evolution into an energy technology solutions company, we continue to push new boundaries.The Tool & Die Maker at the Beaver Dam facility plays a critical, highly autonomous role in supporting the production of alternators through expert-level tooling, machine troubleshooting, and continuous improvement. This position is responsible for diagnosing and resolving complex issues on proprietary manufacturing equipment, often where documentation is limited or non-existent. The role requires the ability to independently redesign, modify, and improve machine assemblies, tooling, and components to enhance reliability, quality, and throughput. The Tool & Die Maker is expected to operate as a technical authority within the facility, driving improvements with minimal direction and strong ownership of outcomes.Core ResponsibilitiesProprietary Equipment & Tooling Support (Primary)Build, repair, modify, and maintain dies, fixtures, gauges, jigs, and specialized tooling used in alternator manufacturingTroubleshoot highly complex, proprietary machinery and custom-built equipment unique to Generac operationsDiagnose root causes related to alignment, tolerance stack-up, wear, vibration, heat, and mechanical interactionIndependently redesign and rework machine assemblies or components when standard repairs are insufficientPerform precision fitting, grinding, machining, and hand work to extremely tight tolerancesMachining & Fabrication ExpertiseOperate manual and CNC machining equipment including mills, lathes, grindersManufacture replacement parts and custom components using prints, sketches, measurements, or reverse engineeringInterpret complex blueprints, GD&T, and engineering intent to ensure functional accuracyContinuous Improvement & Technical OwnershipTake full ownership of tooling and machine performance within assigned manufacturing areasProactively identify chronic equipment issues and lead permanent corrective actionsDesign and implement improvements that increase uptime, reduce scrap, and improve process stabilityChallenge existing designs and processes, proposing innovative mechanical solutions without reliance on external supportSupport new product introductions and process changes by designing or modifying tooling and machine componentsProvide expert-level guidance to Maintenance, Engineering, and Production when complex mechanical decisions are requiredSafety, Documentation & CollaborationAdhere to all safety standards including machine guarding, LOTO, and toolroom best practicesDocument tool modifications, machine changes, and improvement actions to support long-term reliabilityPartner with Manufacturing Engineering to align improvements with process intent and production goalsMentor and support skill development within the toolroom and broader operations teamRequired QualificationsHigh School Diploma or GED5+ years of Tool & Die Maker, toolroom, or precision machining experience in a manufacturing environmentDemonstrated ability to independently troubleshoot complex mechanical systems and proprietary equipmentProven capability to redesign and fabricate machine components with little or no assistanceAdvanced blueprint reading and GD&T interpretation skillsPreferred QualificationsJourneyman Tool & Die Maker certification or completed apprenticeshipExperience supporting alternator, motor, or other rotating equipment manufacturingBackground in automated or semi-automated assembly processesDemonstrated leadership in continuous improvement or equipment reliability initiativesPhysical & Work Environment RequirementsAbility to stand, bend, reach, and work at machines for extended periodsAbility to lift up to 50 lbs and handle precision components safelyComfortable working around machining equipment, rotating machinery, oils, coolants, and metal chipsWhat Success Looks Like at Beaver DamProprietary alternator production equipment operates with high reliability and repeatabilityChronic tooling and machine issues are eliminated through effective redesign, not temporary fixesContinuous improvement efforts result in measurable gains in uptime, quality, and throughputThe Tool & Die Maker is trusted as a primary technical problem-solver and improvement leaderPhysical Demands: While performing the duties of this job, the employee is regularly required to talk and hear; and use hands to manipulate objects or controls. The employee is regularly required to stand and walk. On occasion the incumbent may be required to stoop, bend or reach above the shoulders. The employee must occasionally lift up to 25 - 50 pounds. Specific conditions of this job are typical of frequent and continuous computer-based work requiring periods of sitting, close vision and ability to adjust focus. Occasional travel.We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law.
Worksite address
beaver dam, WI, 53916, US
Who can apply
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